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Preparing for the New Growth in US Manufacturing

Recent reports (http://www.ism.ws/ismreport/mfgrob.cfm, http://www.strategy-business.com/article/00297?gko=0d2ac&cid=TL20141016&utm_campaign=TL20141016) indicate the return to the US of manufacturing after several decades of operations going overseas. “Re-shoring” is being fueled by several factors, including the high availability and dropping costs of diverse US energy sources (i.e., natural gas and renewables), our infrastructure (more reliable than in Asia), improvements in automation and availability of robotics (one estimate states that the American worker is now seven times more productive than the equivalent one in Asia, negating the wage differential), greater ability to respond to changing customer needs and to supply chain disruptions, greater availability of capital, and the ability to perform robust R&D. This trend is also helped by the growth in incentives being offered by a number of states to relocate or expand.

This is wonderful news for the US economy. Manufacturing is the opportunity to take raw material of relatively little value and turn it into something of much greater use and value, allowing a markup and greater profit, in many cases, than in the service economy. Some have estimated that new US manufacturing startups and expansions can grow manufacturing sector jobs by 4 million in the next few years alone.

Having hundreds of new manufacturing plants and processes in the US has many implications, one of which is the environment. Compared to other countries, the US has relatively strict environmental rules. Most such rules are enforced at the state level, but contain minimum standards based on the Federal Clean Air Act and Clean Water Act.

I will focus on Air since that is usually the most time-consuming. If you are building a new plant from scratch or performing a major expansion of an existing one, the first matter to consider (the bottleneck) is a rule called PSD, a pre-construction permit. One is forbidden legally to even begin construction until a PSD Permit is issued. PSD is a lengthy process, often taking many months to over a year for full approval by both the State agency and the USEPA (with public comment). So if your company plans to build or expand, it is important to address this fully and early. Simply put, PSD states that if you propose a major increase in emissions of certain compounds, proper control technology must be installed and modeling performed to estimate how much ground-level concentration will increase to determine whether standards may be exceeded.

The CAA also requires facilities that exceed a threshold of “potential to emit” to apply for and maintain a “Title V” air permit. These permits are legal documents and open to the public, so care is needed to make sure it is prepared properly and, once issued, compliance maintained. The hallmark of a Title V permit application is a listing of all Federal and State air regulations that are applicable to the operations you plan to perform at the new site (or modified existing facility). While the Title V application requires a list of regulations that are applicable to the operations and why, it is just as important to prepare – at least internally – a document explaining why certain rules are not applicable and need not be listed in the application.

Finally, most states have air pollution rules pertaining to specific types of operations, such as boilers and furnaces, coating and painting, pharmaceuticals, iron and steel, and others. Do a thorough review of the laws in your state and determine whether any are applicable (and if not, why) and how best to comply. Also, federal NESHAP rules for toxic compounds are process-specific, as well, and should be reviewed.

Yes, your company may join others in moving manufacturing operations “home” soon and that’s good news for everybody. And yes, that means work for you as the environmental professional to comply with applicable rules. But good preparation and planning can make the situation proceed smoothly and the costs relatively low to the eventual long-term savings and safety improvements.

CCES has the experts to help you estimate emissions from new plants or processes, to research and advise (technically, not legally) on State and Federal air and other environmental regulations that may be applicable to such new operations, and can manage the implementation of strategies and obtain the proper permits to allow you to comply with environmental rules and begin operations quicker and seamlessly. Please contact us today at 914-584-6720 or at karell@CCESworld.com.

How To Answer Sustainability Program Doubters

We’re coming to the end of the year – the time that companies consider future change. Financial performance data is in; you know where you stand. You begin to think about improvements. If your firm does not already have an energy or sustainability program or has a middling one, there may be no better change to make in the new year than to get a quality one off the ground or grow the one you have. There will be doubters in management as energy/sustainability is a foreign concept to many (this will change; sustainability is becoming a staple in business schools – I lecture on the topic at one!). Here are some arguments sustainability doubters may make, and good responses.

Companies that spend effort on being sustainable are losers. Not true. Some doubters think that doing anything different from core product or services is wasted effort. Would those people not have a Legal, Accounting, or HR staff, too? In fact, companies with robust sustainability programs have come out to be winners. Published papers have shown a correlation in Fortune 500 firms: those that address sustainability issues, such as reducing energy and water usage, had higher valuations than those that did not. Is this a coincidence or have these become better performing companies? Finally, it is true that some projects to reduce water, energy and waste production have long paybacks. However, many have additional, hard-to-measure benefits to consider, such as reducing O&M costs, freeing up workers to perform other needed projects and raising worker productivity. While hard to quantify, these benefits are real and should be recognized.

We must wait for government rules about sustainability or else we will need to repeat the effort once they come. While sustainability is not required by any government (except, in California), many agencies are incentivizing sustainability through tax credits, grants, and indirect rules. While these may appear changeable, it is not a good idea to wait and hope that policies and incentives will become uniform. Take advantage of what is right for you. Similarly for procedures, it may be awhile before government sets precise policies on how to become more sustainable, such as an energy audit. However, existing standards (ASHRAE) will likely be part of any future requirements.

Sustainability has no effect on our business. In the US, this may be true in sales. Only a small block of consumers consider sustainability reputation in making purchase decisions. However, more investors take this seriously. A growing number of lenders and shareholder groups have investment or loan policies which favor those with positive energy or sustainability records. Such groups certainly affect company performance.

There are no or there are too many metrics to measure sustainability. Yes, sustainability achievements are difficult to quantify because they often affect parameters that are hard to measure (productivity, company culture). But do note that sustainability metrics exist, such as the Global Reporting Initiative, to measure sustainability. It is important to research the right metrics for your company. But it has been done successfully.

Sustainability is just low-hanging fruit and is of little true importance. This is simply not true. Sustainability is all about conserving resources before they become scarce and expensive. It is a risk hedging program. For example, if your company produces a product dependent on water, and your manufacturing plant is in an area that has either a contaminated water supply or one it must share with residents, farmers, etc., then you know that its price rise and even availability may become an issue. This can become an existential problem for your business. Ways of minimizing water needs would, therefore, have major positive risk outcomes for your business. Also, it is now acknowledged that climate change has and will have major effects on our way of life which, of course, affects business. May the greater frequency of extreme storms, hot weather, and droughts affect your cost of or even the ability to do business, such as access to energy, water, etc.? Might climate change bring on a global depression or at least affect consumer tastes? A sustainability program puts you ahead of the curve in terms of evaluating and addressing such risks.

There is no accepted standard for sustainability. This is true. There is no single standard that says this product is sustainable, and this one is not. This is why it is important that your sustainability program have a strong communication element. Goals, strategies, and practices need to be established and publicized in-house and to the public, easily seen on one’s website or other communications. The public can see the full case you have made about what you are doing to achieve your goals (reduce energy use, greenhouse gas emissions, water use, waste generation, etc.) within the parameters you control. You can quantify such achievements and undeniably say that you are working toward a sustainable future for the world and for yourself.

CCES has the experts and experience to help you develop a robust sustainability program to achieve maximum benefits (and to answer all doubters). We can help you with the technical, policy, and economic phases and develop and achieve goals seamlessly. Contact us today at 914-584-6720 or at karell@CCESworld.com.

Short Primer on Effective Energy Upgrades For You Part 1: LED Lighting

This is the first in a series of articles on smart and effective energy upgrades that will not only pay for itself and save significantly on energy costs (if done right), but will also result in other economic and productivity benefits. These articles will discuss technical issues, but will emphasize benefits, economic and others. There has been – literally – a revolution in energy technology in the past few years. If you have not had an energy audit done in the last 4 years, there’s a lot to gain by doing a comprehensive one.

For most, a great “low hanging fruit” for energy savings is lighting. Facility managers are increasingly turning to LED lighting technology to reduce energy costs. You probably already know that LED lights use well under half of the electricity of incandescents and T-12 fluorescents for the same amount of lumens. LEDs now can be adjusted and dimmed and come in a variety of colors (CCT ratings) to optimize their effectiveness. New LED fixtures can now fit right in place of the fixture being replaced. And cost savings are not “down the road”, but start immediately upon replacement.

Besides the immediate electricity cost savings, LEDs have other major advantages resulting not only in more money, but also in greater productivity. LED lights do not burn (unlike the other types mentioned) and last much longer. Typical office LEDs are warranteed for as much as 50,000 hours of operation. Given 12 hour/day, 5 day/week operation, that’s a little over 10 years until they have to be replaced; a lot longer than standard types. That frees up your office maintenance crew to do other things and reduces their number of trips up the ladder (reducing risk and inconvenience to staff).
In addition, the light from LEDs (if the right ones are procured) is whiter without the tints that other lights may have and has less glare. LEDs do not flicker, unlike fluorescents, reducing eyestrain. LEDs improve workers’ productivity. Here’s proof. A worker working through the morning will need to take at least a short break just because of eyestrain from the glare / flicker of fluorescents. The actions of an added break – walking down the hall to get water or coffee, returning, sipping the water/coffee, resting – before resuming work must take at least 5 minutes, and more likely 10, which is 2% of a typical workday. Avoiding such a break in the afternoon, and now you have a 4% improvement in productivity right there. And if the person taking a break stops to talk to a colleague, … Workers with lower eyestrain need to take fewer breaks and are thus, by definition, more productive and effective, all because of improved lighting – a significant and real added economic benefit to installing LEDs.

Of course, there is a cost involved. While LED prices are dropping, for a large office, warehouse, or multifamily residence, the upfront cost may be six figures. However, in many places, incentives exist to pay you back some of these costs and low interest loans are available so you can install LEDs without having to pay anything upfront. You can pay back these loans from the cost savings as they are earned. Waiting for LED prices to drop further is not a good idea. Incentives do go away and the energy cost savings (70% or greater) that you will achieve will likely be greater than the probable future reduction in LED prices. If you wait even one year, that’s one more year of high electricity costs to pay. So now is the time. If you think you can only afford to convert only part of your facility to LEDs right now, then consider which areas currently have the oldest and highest energy usage lighting and have the greatest number of workers who will benefit from reduced glare and no flickering.

A word on economics. Most companies want to know the payback of the upfront cost of LED procurement and installation. It will vary based on the number and the types of lights being replaced and can range from under one year to over 4. Some companies have policies on payback (they will not approve a project if the payback is more than X years). But remember, payback is only one way of measuring economic benefits. Let’s say there is a proposal to replace lights with LEDs at an upfront cost (after incentives) of $120,000, and the payback is on the high end of the range, say 3 years, beyond company policy. In 3 years the company will have gotten its $120,000 back. But the company has at least 7 (and likely more) years to reap extra money. If anything, the energy savings later on will be greater than $40,000 per year for two reasons. One, the future unit cost of electricity (cents/kWh) will likely increase, by 3-4% per year typically. So, in 7 more years, you will have avoided at least $280,000 (and more likely between $350,000 and $400,000) in costs. Even assuming the lower figure, by implementing this project (and spending the $120,000) your company will have saved $280,000 minus $120,000 or $160,000 over a 10 year period. The rate of return would conservatively be 13.3%/year. Tell me, does your company earn a rate anything near this for its cash? The second reason is that your existing lights will need to be replaced anyway – likely several times during the 10-year period. You will need to pay that capital cost, which could easily exceed the $120,000 for the LEDs – and you won’t get the cost savings.

Finally, buy smart. There are a growing number of manufacturers of LEDs. Some produce better quality lights than others. Do not buy on price alone. An energy professional can help you assess just what your lighting needs are, exactly what lights need to be replaced, the best LEDs to do so, manage the installation, and help you get the proper incentives and financing (if needed) you are entitled to. Maximizing these and the other benefits and ensuring reliability is worth the cost of an experienced expert.

CCES has the experts to help you plan out a lighting upgrade to maximize not only your energy cost savings, but also the productivity improvements and maintenance reductions. We can help you design the right lighting to maximize productivity with the least interference. We can plan and buy smart for you, resulting in the greatest benefits to make you look good. Contact us at karell@CCESworld.com or at 914-584-6720.

New Proposed Federal Commercial AC Efficiency Standards

On Sept. 18, 2014, the US DOE issued a proposed notice of rulemaking to revise the Energy Policy & Conservation Act (EPCA) with updated energy efficiency standards for commercial air conditioners (http://energy.gov/sites/prod/files/2014/09/f18/2014-09-18%20Issuance%20cauc_noticeofproposedrulemaking.pdf). A public hearing to discuss the proposed measures will be held at DOE Headquarters in Washington on Nov. 6.

The following table summarizes the proposed standards, which would go into effect 3 years after publication of the final rule in the Federal Register, estimated in late 2015. After the three-year period, no applicable unit can then be manufactured or sold in the US unless it meets the following energy efficiency standards:

Packaged AC or Air-Cooled Heat Pump (HP) ≥65,000 Btu/h to <135,000 Btu/h cooling capacity
AC Elec. resistance or no heating 14.8 IEER
All other types 14.6 IEER
HP Elec. resistance or no heating 14.1 IEER 3.5 COP
All other types 13.9 IEER 3.4 COP

Large Commercial Packaged AC or Air-Cooled Heat Pump (HP) ≥135,000 Btu/h to <240,000 Btu/h cooling capacity
AC Elec. resistance or no heating 14.2 IEER
All other types 14.0 IEER
HP Elec. resistance or no heating 13.4 IEER 3.3 COP
All other types 13.2 IEER 3.3 COP

Very Large Commercial Packaged AC or Air-Cooled Heat Pump (HP) ≥240,000 Btu/h to <760,000 Btu/h cooling capacity
AC Elec. resistance or no heating 13.5 IEER
All other types 13.3 IEER
HP Elec. resistance or no heating 12.5 IEER 3.2 COP
All other types 12.3 IEER 3.2 COP

IEER = integrated energy efficiency ratio; COP = coefficient of performance (for heat pumps).

The DOE presented an economic analysis where they believe the payback in energy cost savings on the additional capital needed to procure such energy efficient units will range from 2.2 to 6.6 years. Given the average lifetime of such equipment of 18.4 years, the building owner would realize a strong economic benefit. The DOE also estimates that the standards would reduce electricity use by about 1.3 trillion kWh.

CCES can perform an assessment of your building for the efficiency of your heating and air conditioning systems to determine if it makes economic and comfort sense to switch now to a new, more efficient unit. We can also help you improve your current system’s efficiency by evaluating your building for air leaks, poor insulation, etc. Contact us today at karell@CCESworld.com or at 914-584-6720.

Reducing Your Peak Demand for Electricity – Critical to Control Costs

Your operations – whether you manage one or several office buildings or industrial facilities – depend on electricity. You don’t have electricity, your company does not function. It’s as simple as that. Whether at home or at work, we are used to paying for electricity by how much we use (kilowatt-hours, kWh). Makes sense; you use it, you pay for it. But a new financial paradigm is impacting electricity cost and that is peak demand. On a hot summer day (and climate change will result in more such hot summer days), there is growing demand for electricity (in kW) as more buildings are being operated, with more space being air conditioned, plus more lights, laptops, and other electricity-using devices. Utilities know that reliability – getting electricity delivered in full – is expected. To reliably get electricity to all customers at all times utilities must grow their infrastructure, costing hundreds of millions of dollars or more annually – an expense that is difficult to recover. Also, with a number of coal-fired power plants being shut down at least in part because of stricter environmental and potential future greenhouse gas rules and nuclear plants shutting down because of age (and the high cost to build new plants), new electricity generation to meet peak demand may not be assured.

Therefore, there is a growing realization by utilities that it must get its customers to reduce peak demand, that period of just a few hours on a hot summer afternoon when demand is greatest. More utilities around the nation are encouraging customers to reduce peak demand to ensure complete electricity delivery and reduce the risk of a blackout, and are offering customers incentives to achieve real reductions.

In many parts of the US, facilities pay both usage and peak demand charges. The peak demand is based on the single 15- or 30-minute period during the month when you use the most electricity. It may be an outlier of your typical usage, but you are charged for it. Your goal is not only to reduce total usage, but also “shed” load during peak periods.

Many facilities are wisely looking into renewable energy to reduce electricity costs. This is terrific. If you can generate your own electricity and use less from the grid, you will save money. This is true, but only on the usage side. What if there is a single 15-minute period during a month when it is hot, your building is fully using all its laptops, AC, and lights, but it is cloudy (a thunderstorm coming) and your solar panels are not producing any electricity. Despite your solar investment, your demand from the grid for that short period will still be high and you would have to be pay the full high demand charge. Therefore, should you be considering the installation of solar PV or wind turbines, make sure to consider the existing demand charge as something that may not be reduced. Perhaps you can negotiate with your utility to reduce or eliminate your demand charge.

What can be done to reliably reduce your peak demand to reduce this charge?

1. Fully Understand Your Demand Charge. How much are you being charged for peak demand? What percentage of your electric bill is this? Is your demand charge based on your highest 15-minute period of demand during the entire billing cycle or is it for the peak period during the utility’s peak period of concern (often 2 pm to 6 pm)? The latter is called “coincident” demand, coinciding with the utility’s peak period to provide electricity. This is an important distinction and will influence your strategy to save costs.

2. Fully Understand Your Usage Throughout the Day. Make a reasonable estimate of your electricity usage throughout the day. Monitors can be purchased or leased to provide better accuracy. When might your peak demand occur? Software exists to track your usage and demand and may be worth purchasing and using. Such information can also help form an automated demand response program to determine best strategies.

3. Sensible “Behavioral” Changes To Reduce Peak Demand. Is it feasible to move certain operations to another time of the day – to an otherwise non-peak period? Might some workers be willing to work a non-traditional shift? Are there low-cost strategies to reduce your peak demand, such as shades on windows that get afternoon sun?

4. Feasibility of More Sophisticated Technologies. Given your demand charge and the growing number of incentive programs to decrease peak demand, it may be cost-effective to install and operate relatively sophisticated controls. One example is an expansion of what you may already have: using your backup generators to produce electricity during peak periods only. Yes, you will have to pay for gas or oil usage. But reducing that peak demand charge may make it worth it. Of course, you need to check and potentially modify your air permit to ensure that your backup generator can be used in such a non-emergency situation. But this can avoid grid electricity use and perhaps you can make a formal arrangement with your utility to sell it the excess electricity you produce for a profit. Another example is to automatically shift certain electricity-drawing operations to a short time before a peak period is coming up. To reduce electricity usage for air conditioning on those brutally hot days, systems exist to manufacture ice during the overnight hours and blowing air across the ice for cool air for the building. Electricity is used, but mainly at night (when the ice is being made), far from a peak period; little is used during the day. Also, look into batteries. Can excess power drawn at non-peak times be stored and used during the peak? Again, the economics of incentives and a reduced demand charge may justify such strategies.

Utilities around the country are either beginning to introduce or revving up peak demand charges in response to the pressure they are under to reliably deliver power during these periods. Reducing your peak demand will not only save you cost, but also provide you with greater flexibility and reliability. For most, it is worth investing resources for.

CCES has the experts to review and advise you on your energy costs and system, to help you gain the maximum financial benefits of both reduced usage and reduced peak electricity demand. Contact us today at 914-584-6720 or at karell@CCESworld.com.

Bright Long-Term Outlook for Solar Energy

Solar energy as an option is no longer “pie in the sky” or “experimental”, but is now undeniably mainstream. CitiGroup has joined UBS, Deutsche Bank, Morgan Stanley, Barclays, and others in publishing predictions of a positive, long-term outlook for solar energy. According to the recent CitiGroup report here, solar will see continued growth in energy generation market share and will become more competitive with fossil fuels due to favorable economics, fuel diversification by utilities, and new financing structures.

The reports recognize the favorable economics of power developed by solar and predict that these factors will remain improve in the future. Solar manufacturing costs have declined significantly and energy efficiencies have improved. The reports recognize that solar is competitive in lower costs per energy unit. As the US economy recovers from the Great Recession and manufacturing makes a comeback, it will be recognized that most major new buildings and renovations should at least consider solar. Solar is also growing worldwide, in both industrialized and emerging nations. Even new construction in oil-rich Middle East includes solar PV in many instances. Finally, solar will benefit by the growing trend of distributed power or microgrids. Entities, such as corporate parks, industrial facilities, and neighborhoods can develop their own source of electricity, independent of the centralized grid, to continue to function in case of climate change effects or catastrophe. On-site solar PV can be part of many distributed energy plans.

Many states have rules mandating their utilities generate a certain percentage of their power from renewable sources. Many utilities also realize that this is good business practice to “spread the bet” among many sources of energy. The recent increases in cost of coal and its heavy regulation is certainly an example of a fuel that went from being among the cheapest to among the most difficult and expensive in a short period. There is even concern about how long natural gas will stay relatively inexpensive.
In the last decade of increased installation of solar PV, many government and financial institutions have implemented financing incentives for solar “farms” down to one-family homes. Capital is available to address start-up costs for production and installation.

The CitiGroup report believes that solar energy would conservatively represent 11.2% of all newly-installed generation in the US in the next few years, making it a permanent part of our energy options. This represents a trillion dollar investment and opportunity to grow. Solar and other renewable options are now mainstream and should at least be seriously considered in all new constructions and energy upgrades.

CCES has the experts to assist you in evaluating the sources of energy of existing or planned changes in your buildings and facilities. We can evaluate available financial incentives and estimate relative energy cost savings of a number of options, from updated technology to renewables and distributed power (microgrids). Contact us today at 914-584-6720 or at karell@CCESworld.com.

More Energy Efficiency Tips for You to Use

by Jordan Jacobs, Industry Insights

Last month some simple, effective energy efficiency tips were posted for readers to use to save energy costs not only at their businesses, but at home, too. Jordan Jacobs of singlehop.com has some additional ones to share with you. Representing a technology company offering public and private cloud hosting services, Jordan wanted to focus on some of the ways that everyday technology consumption like email, social media, and data storage affects your and your company’s energy usage.

Electronic communications aren’t exactly carbon free. According to Mike Berners-Lee — professional carbon-emissions consultant and brother of the guy who invented the World Wide Web — every time you send an email into the ether(net), you’re using up 4 grams of carbon.[see footnote] And that’s if you don’t add any attachments.

OK, 4 grams doesn’t sound like much, and in the grand scheme of things, it really isn’t. But think about how many emails you send today, then multiply that by 365. That’s a lot. Basically, each year the average person emails emit an amount of carbon equal to the exhaust of a 200-mile car ride. All the emails sent scurrying around the Internet in a single day generate more than 44,000 tons of carbon per day! Now, this is not to say that email is a bad thing: it’s certainly better than sending all of those messages on paper in paper envelopes using sticky paper stamps. But there are a lot of ways to cut down on carbon by checking the number of emails that go whizzing by.

Stop replying to all. “Reply to all” works by sending duplicate emails to all the people listed in To: box. You are really sending separate emails to individuals, multiplying your carbon footprint at the same time. Before replying to all, take a quick moment to see if everybody on the list really needs to get your message. You’ll also avoid aggravating all those people who might otherwise ask, “Why the heck did you send me that?”

Don’t spam. Nobody likes to think they’re a spammer, but it happens. Even reputable companies with great products tend to carpet-bomb people’s inboxes with marketing messages that go mostly unread, in the hopes of finding just one new customer. Just because you can send an email to everyone doesn’t mean you should. Tailoring your audience help you increase conversion rates while cutting back on carbon.

Unsubscribe. On the flip side, if you’re receiving emails that you don’t have time to read, take a minute to remove yourself from the mailing list. It’ll help keep your inbox clean, and you can feel even better knowing you’re helping to trim your carbon footprint.

Start a conversation. We’ve all done it; emailed that person who is sitting close enough that you could literally talk to them without even raising your voice. Instead of sending that email, have a little chat. Even if they’re down the hall, get up and go talk to them. You’ll use less carbon by talking than you would by sending that email.

Less social media, more social awareness. Speaking of conversations, maybe email is not your thing. Keeping messages short and sweet — say 140 characters, a quick pic or a sentence-long status update — can’t really take up much carbon, right? Actually, that is right. The carbon footprint of a tweet is estimated to be 0.02 grams [see footnote] Facebook reported that the average user consumes about 311 grams (0.7 lb) per year.

Still, those calculations only take into account what’s happening on the company’s end. If you’re using your laptop, tablet, or smartphone to explore social media sites, chances are you’re also browsing a bit, seeing what your friends are up to, making comments, playing a game or two. That sort of thing. Let’s face it, most of that stuff is probably a waste of time — and a waste of carbon. There’s nothing wrong with using social media, but cutting back isn’t a bad thing either. While reducing social media usage isn’t going to stop global warming on its own, every little bit help. Here are a few thoughts:

Cloud your data. With the rise of cloud computing, you can reduce your personal carbon footprint by relying on the economies of scale that cloud storage provides.

While data centers do use a lot of energy, our company has managed to reduce our own carbon footprint is by installing LED lights, taking advantage of cool-weather conditions, and making strides in server virtualization, which helps us run our processors at peak efficiency. It’s worth asking yourself whether you’re wasting energy, space, and money by keeping your servers on site.

Climate change won’t be solved by any single person, company, or even government. It’s going to take a lot of people all over the world working together to understand how their everyday activities affect the environment. We at SingleHop believe that most people are not merely mindless consumers of technology, but want to use technology to make connections with others so they can live richer, more fulfilling lives. In the end, it’s about awareness. Hopefully this post has helped you learn more about a few of the ways you can make small strides in reducing carbon consumption through technology.

Footnotes
Berners-Lee, Mike. “An email.” How Bad Are Bananas? Vancouver: Greystone Books, 2011. EPUB file.
Bellona, David and Tash Wong. Tweet Farts. tweetfarts.com. Accessed Aug. 7, 2014.
“Carbon & Energy Impact.” Facebook. n.d. Web. Aug. 7, 2014.
Wilson, Jacques. “Your smartphone is a pain in the neck.” CNN.com. Sept. 20, 2012. Web. Aug. 7, 2014.
Wortham, Jenna. “Feel Like a Wallflower? Maybe It’s Your Facebook Wall.” The New York Times. nytimes.com. April 9, 2011. Web. Aug. 7, 2014.

Read more at http://www.singlehop.com/blog/how-green-is-your-tech/#Lp5gPucWz0C0jCEx.99

U.S. Is Low in International Energy Efficiency Rankings

A recent ranking by the American Council for an Energy-Efficient Economy places the US 13th out of the 16 largest world economies in energy efficiency. (http://aceee.org/portal/national-policy/international-scorecard) Germany was 1st, followed by Italy. Even developing countries like China and India, where power failures are common, ranked higher than the US. Only Russia, Brazil and Mexico were worse.

Why did the US rank so low despite our high level of education and entrepreneurship? The US is one of only two nations on the list with no national energy or GHG emission reduction plan and is very dependent on centralized sources of electricity and heat, and thus the high inefficiencies in power transmission. US industry uses comparatively little combined heat & power (CHP). Finally, the US transportation sector is poor because of our overall poor fuel economy and relatively high miles traveled per vehicle per year. Per capita, US mass transit serves fewer people than in most other nations considered.

This has many financial implications. The US is losing a lot of economic opportunities. While American business is quick to lay workers off to improve labor efficiency of performing tasks, there is not the same attitude to reducing energy to improve economics. Not only does this represent a great opportunity for direct cost savings (money in the bottom line rather than an energy supplier’s pockets), but it saves on natural resources, provides greater operational flexibility, and lowers transit costs.

What can be done to make the US more energy efficient as a nation? The biggest issue may be that US energy efficiency efforts are inconsistent. Different states and even cities and counties have innovative programs to improve energy efficiency, such as new building codes and financial incentives to become more efficient, while many states and even areas within states have no such rules or programs; large contrasts exist. There needs to be national energy efficiency standards and incentives. Ironically, one of the few national programs, EPAct (IRS Code No. 179D) expired Dec. 31, 2013, and while both parties say they wish to extend it and even strengthen it, it has not happened yet.

Absent of a new national energy policy (which is unlikely based on the recent actions of Congress) some improvements may be gained through future GHG regulations. A very effective way of reducing GHG emissions is energy efficiency – using less GHG-emitting fossil fuels for work that needs to be done. Implementation of new rules can improve energy efficiency. In addition, greater spending for mass transit systems should reduce the number of cars on the road, improving efficiency and reducing traffic, too.

CCES has the experts to help your entity become more energy efficient, evaluating your production processes, your general use of energy (buildings), and for your fleet of vehicles. We have documented success in saving significant costs for many entities. Contact us today at 914-584-6720 or at karell@CCESworld.com.

Window Film As A Cost Saving Measure

In most energy audits, replacing old windows with modern, double-pane, low-e units is an effective way to reduce energy loss, yet allow light in to bring in warmth in the winter and to reduce electricity use from artificial lights, particularly with workers around. The problem is that modern windows are usually fairly expensive, and therefore, have a longer payback than most other energy conservation measures. An alternative way to save money is to place a film inside your existing windows to improve insulation. Effective window film is usually made for clarity, tensile strength, and stability.

While window film can succeed in reducing fuel and electricity use, for a relatively cheap cost, be aware of the following items you may need to check pertaining to window film:

• Window integrity. Should your building have old, single pane windows, window film can enhance their insulation properties. However, window film cannot improve or cover over any structural deficiencies. If existing windows are cracked or if the surrounding brick needs upgrading, well, window film will not help. Before installing window film, make sure existing windows are inspected and upgraded should there be cracked panes or areas needing caulking.

• Drafts and pressure. Window film does not have the integrity of a window or a wall to keep out air, particularly from high winds or from high pressure differences. Before installing window film, make sure leaks are sealed and the building space is balanced. Anticipate air leakage during major wind events.

• Moisture. Window film is generally not effective at keeping moisture from moving, particularly in areas where window seals or frames are ineffective. Keep an eye out for condensation or other reasons for moisture buildup on walls, particularly on higher floors and in corners.

If your windows are not very old and of a strong structural integrity, window film may be a cost-effective way to improve energy efficiency and to allow workers to be more comfortable. However, if your building and its windows are old and damaged, it is critical to inspect all windows and to either invest in efforts to improve the structure of your windows (caulk or replace cracked pane) before installing window film or replace the windows altogether. It may be that a certain portion of your building has sustained more damage than others and window film can be more effective in certain parts than others.

CCES has the technical experts to help you assess your energy profile and develop and implement a variety of reliable energy conservation measures to save you energy costs, reduce maintenance, and make your staff more comfortable and productive. Contact us today at 914-584-6720 or at karell@CCESworld.com.

Optimizing Your Energy Audits

According to a 2012 Lawrence Livermore Laboratories study, the US wastes about 61% of the energy it uses. Yes, more than half! The US wastes more energy than the UK uses! Such energy waste costs the US hundreds of billions of dollars in capitalized asset value and reduces profits of US businesses by many tens of billions of dollars.

Even if your buildings and operations are doing better than average, there is likely a lot to be gained from a thorough review of energy usage. If an energy audit has not been performed in the last 4 years, then there is much to gain as new proven energy technologies have advanced so much since then. There is an excellent chance that a thorough audit will reveal multiple upgrades with significant financial benefits for you.

But the key is not just doing an energy audit, but doing it right. You need to not only use technical experts, but also those that understand your business goals and expectations.

Here are two items, often made available, you want to avoid:

Free Energy Audit. In some places, entities offer free energy audits. Well, ultimately you get what you pay for. I was once approached by a utility to perform free energy audits. The pay was terrible, and I turned it down. The only people who would do these had to be people (non-engineers?) with little or no experience. Is that what you want to base financial decisions on? Also, free energy audits are often actually sales calls, ignoring some energy usage areas and only focusing on their sales areas. A thorough audit covering all major energy usage areas that is product “neutral” will serve you best.

Here’s another story. A corporation once asked me to prepare a proposal to perform energy audits of all of their approximately 30 diverse facilities. We estimated a cost of just over $100,000, and we decided to be bold and estimated that the audits would likely save them cumulatively about $3 million per year in energy costs. Well, the company decided to decline the proposal but mandated each facility to have performed a free or cheap energy audit. Well, needless to say, this became a problem.

“Virtual” Audit. Some companies claim they can perform a useful energy audit without ever setting foot in your facility. Just provide a year’s worth of energy bills, model numbers of all equipment, and some building drawings and they can do it. While this may work for benchmarking (developing an EnergyStar rating), there is no substitute for actually walking through the facility, going up on the roof, going to the boiler room, etc. The experienced auditor needs to see how energy is used. Perhaps the most valuable information is just from talking to facilities workers, who can tell stories about the building or equipment that even management may be unaware. Again, you don’t want to make financial commitments based on data obtained without several walkthroughs.

Yes, the best way to maximize your financial benefits is with a thorough engineering study, run by professionals. Not only can good energy saving strategies be identified, but it can be done not favoring one vendor or another, better ensuring success and competition for providing the upgrade, maximizing financial benefits. Such a top-notch energy audit also may result in additional training (formal or not) for staff to operate equipment more efficiently – for you to get your money’s worth out of the equipment you have purchased.

Here are things to look for to develop the best energy audit for you:

Communicate boundaries and goals. Before the energy audit begins, a building owner or manager should communicate to the auditor what you wish to gain plus any restrictions. Maximize financial benefits? Improve the look? Just focus on one area (lighting only? HVAC only?)? Only focus on strategies with a payback of less than X years? Etc. This enables the auditor to use time more effectively to meet your goals.

Prepare for multiple site visits. Pre-set a date or dates for the site visit(s). Make sure that the facility manager is available to escort the auditor around and have at the ready information the auditor may need (drawings, equipment brochures, etc.). I once performed an energy audit and the facility manager kept me waiting over an hour. Then when he came to me, he shook my hand, told me to walk around anywhere I wanted, and quickly left. While emergencies can occur and it is thus understandable when the manager must leave the auditor, initial plans should be held to as best as possible.

Go deep into developing many energy conservation measures. The auditor should not only develop many “ECMs”, but should develop for you not only the direct financial cost of the upgrade and cost savings, but also each one’s secondary benefits. For example, LED lights not only save significant electricity cost, but last much longer than T12s and others, meaning building maintenance staff gain flexibility to work on other tasks and also take fewer trips up the ladder (reducing accident risk). Similarly, some upgrades enable workers or customers to be more comfortable, raising productivity and even sales. While hard to quantify, other benefits like these should be accounted for.

Communication. It is very important that a thorough report of the energy audit be prepared. Make sure the auditor does this. The style of the report can vary based on the company’s standards, but it should at least provide background, a description of the current building and energy equipment, the current energy profile, and a full description of all ECMs. Work with the auditor and address potential issues of interpretation by upper management. I once performed an energy audit with ECMs and the facility’s general manager was very upset at me. He felt that the way the report was written listing many areas of potential improvement made him look like he was not managing his property well. So don’t take offense, and work with your auditor so that the report is not taken as an indictment of anybody. In reality, technology changes so rapidly that there are always many areas to improve; the emphasis being cost savings.

CCES has the experience to perform any type of energy audit from ASHRAE Level I through III. We are always looking for ways for our clients to maximize the financial benefits of all energy upgrade strategies. See the benefits yourself. Contact us today at karell@CCESworld.com or at 914-584-6720.